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Simulated PEM Electrolysis Hydrogen Production Demonstrator
  • The Simulated PEM Electrolysis Hydrogen Production Demonstrator is a state-of-the-art educational tool designed to provide engineering students with hands-on experience in clean energy production.
  • Focuses on the production of hydrogen from excess wind power using PEM electrolysis.
  • It offers a safe and interactive environment for students to explore the principles of hydrogen production, water purification, electrolysis, gas separation, and more.
  • The system includes a simulated PEM electrolysis unit, a reverse osmosis water purification system, and static models for hydrogen purification and storage.
  • The control system features a PLC with an HMI (Human Machine Interface) and a power distribution mimic board to simulate various power inputs (grid, solar, wind).
  • The HMI includes a password-protected instructor setup page for creating simulated scenarios and troubleshooting exercises.
  • QR codes on all process equipment provide students with additional information and learning resources.
Key Features
Safe and Interactive: The demonstrator uses compressed air and water to simulate PEM electrolysis, ensuring a safe learning environment.
Realistic Scale: Built at a realistic scale (floor area 5m x 3m, 2.2m high) to provide students with an authentic experience.
Comprehensive Learning: Covers all aspects of hydrogen production from PEM electrolysis, including water purification, gas separation, hydrogen cleaning, storage, and safety.
Troubleshooting and Problem-Solving: Instructor-activated scenarios allow students to troubleshoot various alarm conditions and propose solutions.
Hands-On Experience: Students can start up, run, and shut down the process using the HMI and manual valves.
Detailed Electrolyser Model: A large, 75kg electrolyser model can be dismantled to show the construction of individual cells.
Reverse Osmosis System: A working reverse osmosis system demonstrates water purification for the electrolysis process.
Hydrogen Purification and Storage: Static models represent the hydrogen purification and storage process, including de-oxidizer, dryer vessels, and a gas storage cylinder.
Compressor Control Panel: Simulates compressor operation (no actual compressor included).
VR Application (Optional): An optional VR application for Oculus headsets provides an immersive virtual reality experience with interactive learning and Q&A.

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Learning Outcomes
  • Understand the concept of hydrogen production from PEM electrolysis.
  • Learn about water/gas separation, water purification, electrolysis, and hydrogen cleaning.
  • Gain knowledge of hydrogen storage and safety.
  • Understand the impact of power supply fluctuations (grid, solar, wind) on hydrogen production.
  • Learn about hazardous areas, ventilation, and ATEX-rated equipment.
  • Develop hands-on skills in operating, troubleshooting, and maintaining a hydrogen production system.
Benefits for Engineering Students
  • Provides a practical understanding of clean energy production and hydrogen technology.
  • Enhances problem-solving and troubleshooting skills.
  • Offers a safe and controlled environment for hands-on learning.
  • Prepares students for careers in the rapidly growing field of renewable energy.